It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Use Loctite 271 on threads. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. These are two questions which should not be asked. Sometimes you can even shift up into second and then down into the first. Tappet Screen Plug 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. I printed off the complete torque specs for the softail models . He said that before they redesigned the compensator. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. 0000004384 00000 n Sportster Unlimited Figure 1. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). lordharold, Jun 2, 2012. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. $20 Bike Lift Late '83 and later is 80-90 ft-lbs. So, insert your screwdriver or Allen key and follow the given instruction. Which my wrench clicked at about 120. 0000015868 00000 n 191. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Tuning a CV carb Diesel, here's what my manual says now. Blake Bleeder Nipples vs Twin Cam: What Makes the Difference? Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 10 mm. Including all these torque specs for Harley in a single article is nearly impossible. Harley-Davidson CVO Road Glide Specs. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:[email protected] do. 23-27 foot pounds I did read where some guys had gone to a machine shop and had the end shaved off a little bit. It will help repel moisture and oil from absorbing into the plates for a while. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. There is a 35 ft-lbs difference between the two which is substantial. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. TC Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. After that, you should test it out by riding your bike on the road. DIESEL-FUMES. %PDF-1.5 While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Table of Contents In that service manual are torque specs for specific fasteners. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. I would also encourage other viewers not to answer this question either. I feel confident that it's there to stay. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Pivot Shaft 10. 3/8" - 33 ft. lbs. tourbox. It becomes even more important when you have a Harley Davidson motorcycle. This torque value is required to tighten the cylinder screw. Who Manufactures Harley Davidson Spark Plugs? When I get this question it is not one I will answer. As the 115th anniversary celebration. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 15-30 inch pounds Jul 25, 2013. Specification Tables, HD Twin Cam Engine Builds gear lube. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. 0. Now, time to return the clutch cover to its original location so, put the cover back accordingly. You have to understand there are different levels of mechanical aptitude. Shovel 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. 28-35 foot pounds Pinion Gear nut 10 foot pounds The first question I want to ask back is: "why are you working on your bike without a service manual?" 32-40 inch pounds Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. 0000007875 00000 n It depends on the motorcycle model and manufacturing years. If the chain is too tight or too loose, then adjustment is necessary. Miscellaneous But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Rocker arms are 18-22ft. How did I know you werent using a service manual? Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. (front) and the clutch sprocket (rear). Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. First, you need to pull back the rubber cover from the clutch lever. 60-65 foot pounds Transmission Sprocket nut When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Tappet Guide bolts details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Spark Plugs Therefore, tighten the jam nut . The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Hello all.. me again.. well im putting my clutch and compensator back together. 55-65 foot pounds Step 2 You really, really need the instructions on the diaphram spring adjustment. Harley-Davidson Bronx Specs. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! 70-80 inch pounds Search the site Plug Wires 4 0 obj 25-40 foot pounds MANUFACTURING TOLERANCES. The bike features an agile and lightweight frame with an adjustable suspension, upside down . A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. #8 - 14 in. Nonetheless, we suggest you read the user manual. Re-install the clutch basket into the primary case (with chain and the associated components!). Front Brake Disc screws First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. lb.) 2.) And depending on how much you rub off, it will let the clutch open up. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. After that, you can use some non-petrol-based silicon lube on the friction plates. Seriously? 115 in lbs for the primary screws. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. lordharold Active Member. #10 - 22 in. 14-21 is or seems to be a big difference . The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Required fields are marked *. That they had a problem with the compensator loosing up due to the nut bottoming out. The measurement remains the same for all the Sportster XL from 2004 to 2006. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Keep in mind this is the one for the 2007 modeles . 16-18 foot pounds An In-Depth Discussion on Harley Davidson Paint Codes. Inspection cover should be about same or a little less. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. You, Read More Who Manufactures Harley Davidson Spark Plugs? Carburetor Troubleshooting Triple Tree Pinch Bolts See Figure 1. 7-9 foot pounds In this book, it states: Clutch hub nut@ 50 lbs. Henceforth, you must know the Harley Davidson engine torque specs and other parts. TC 100HP No two are exactly alike, and each one has its own story. People want quik and easy not right. Cylinder Heads Gear Ratios You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. QO_(44? Transmission Side Cover bolts Install Sportster cams The pictures below will help you understand why I don't give torque specifications when asked. I went and purchased a machine shim the fits exactly behind that nut. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. maximum. 3 0 obj The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Unlock more power! And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. 0000008154 00000 n 25-40 foot pounds. Repair manual verses what everyone says. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Thanks again for everyone's help All times are GMT-5. The other question I have issues over is what size of socket or wrench to use. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" lbs. So, insert your screwdriver or Allen key and follow the given instruction. On the topic of chassis characteristics, responsible for road holding . The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". To fix the issue, take off the clutch lever. pounds, rocker cover 135-155 inch pounds. Now you should slacken the larger lock nut by unfastening it with your fingers. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. I don't think there is a difference in clutch adjustment procedures. 35-40 foot pounds Thats the point where you need to the adjustment. Price. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? The consent submitted will only be used for data processing originating from this website. Ignition timing. Also, you may contact the mechanics. 0000014611 00000 n After that, tighten the lever or turn it inward for the opposite effect. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Address what you may be asking? If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Ratman said: . Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. @3XL`=8$(d ;1"+0aO o/(aqS,5M The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. 0000024100 00000 n Harley vs Honda Motocycle: Which One Suits You Most? Not adjustable. The nut only moved about 10 degrees past the . I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Proceed as follows: a. 0000003095 00000 n For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. (.1P By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Use Loctite 271 on threads. TC88 70HP Stage1 Evolution 80 Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Carburetor It just seems like 75 is pretty weak.. 06. Stutter Box My wife has seemed to have misplaced my manual:|. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. It will help you know the torque values precisely. Torque specs seem off. Santo_R 4 yr. ago. 9/16" - 114 Inspection of major fasteners is an important part of service. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. at home Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Save my name, email, and website in this browser for the next time I comment. 140 ft-lbs. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Plus, at times, you may want to upgrade the motorcycle. New comments cannot be posted and votes cannot be cast. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Timer screws (inner cover and sensor plate) Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. 28-32 foot pounds . This page was generated at 06:17 PM. You can refer to the answers below. This article aimed to let you know about how to adjust Harley clutch cable. Continue with Recommended Cookies. Could someone tell me which is correct? In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. 2. It's quite possible the person asking is referring to a completely different motorcycle. Apr 27, 2016. Upper Stud acorn nut There you will find explanations on Harley Clutch Adjustment Torque specs too. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Drag Strip Gallery 0000007800 00000 n For Sportster, you will need 42 foot-pounds of optimal torque capacity. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. To cylinder heads Bottom bolt, 50 foot pounds 1/4 " - 10 ft. lbs. Rear Brake Caliper mounting screws Ask us a Question. endobj While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Reduce Engine Ping, High Heat on 2007/08 HD It's time to torque the pulley nuts for my belt drive. Fastener Size - Torque ft. lbs. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. 46-50 A maximum output. Twin Cam 88/95 0000032160 00000 n Allen Screws Tree Budget, Engine, Transmission and Chassis Also, as recommended by a guy who builds racing engines. 100 in lbs for the clutch diaphragm bolts. So, you are better to go through the user manual for each motorcycle and find the correct torque values. How to get Professional Tuning Results This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. remember to move the torque wrench quick and steady or you will over torque the fastener. This is from the 17 Touring Service manual. Yet, they will need regular maintenance. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. 0000033698 00000 n A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Yes, it uses a ramping system to apply more pressure to the clutch disc. But I have a question about the torque vaules. Thus, the motorcycle gets its top speed for which it is known. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Pistons and Cylinders Fill the primary with oil. or 10-12 Nm. When they bottom out give them a little tweak and you are good to go. Harley-Davidson 1200 Custom Specs. Now put max. Transmission Sprocket locking screw 83. TC Performance Heads 100+HP, Pro Tuning on a Shade Testing the Innovate Motorsport LM-1 portable air fuel meter TC95 128HP Stage 3 But I didn't car for that. If I was to give a torque setting I would say 70 in./lb. basics of Fuel Injection explained, DEWEY'S You can refer to the answers. SOURCE: need dry clutch torque specs for a ducati monster s4. Harley motorcycles are made using industry-leading components and parts. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Street Engine, The )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . 1979 - Late 1984 Torque Specs. 0000008358 00000 n Modifying the CV carb Now release the clutch plates that caused the dragging. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream __transmission sprocket nut at 60.. lbs. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. <> 90-120 inch pounds 9-10 foot pound %PDF-1.4 % The compensator sprocket 150-165 foot pounds. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes.

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